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Springs & Wire Forms

Custom Wire Forms & Wire Bending

Custom-made wire-forming and bending tailored to your specific specifications. Discover Filame's deep expertise, production capabilities, sector expertise, materials and finishings.

Wire forms come in an infinite range of configurations. Three-dimensional forming technology provides for the most unimaginable bending operations. Whether to produce supports, reinforcements or other hooks, these parts can be manufactured from spring steel, low-carbon steel, inox 304 or spring quality stainless steel (inox 301).

Wire forms are available in all dimensions and qualities from 0.1 to 10 mm in wire thickness in small, medium or large series.

Technical Specifications

  • Wire thickness: 0.1 mm to 10 mm.
  • Technology: CNC wire forming for 2D and 3D shapes.
  • Capabilities: Support brackets, reinforcements, hooks, and custom complex geometries.
  • Materials: Spring steel, low-carbon steel, stainless steel (1.4310, 1.4301, 1.4441), Inconel.
  • Industries: Automotive, Medical, Aerospace, and Industrial Machinery.

Worked Steels

  • SM, SH, DH grade spring steel, etc.
  • Pre-coated galvanised SM grade, galvanised SH grade, Bezinal © SM grade and Bezinal © SH grade steel
  • Oteva © silicon-chrome oil-tempered steel
  • Stainless steel 1.4310, 1.4310 HS, 1.4401, 1.4568, 1.4462, 17/7 PH
  • Low-carbon stainless steel 1.4301
  • 1.4441 implant grade stainless steel
  • Inconel 600, 625, 718, 750
  • Monel, Nimonic, Elgiloy, etc.

Finishings

  • Pre-stressed shot peening
  • Oiling
  • Zinc plating
  • Epoxy coating
  • Cataphoresis
  • eflon © coating
  • Geomet © coating
  • Zinc flake coating
  • Passivation
  • Phosphate treatment
  • Colour coding
  • Gold plating
  • Marking
  • Ultrasonic cleaning
  • Shot blasting
  • Deburring
  • Unit packaging in sachets, etc.

Product samples

Industries we serve

The Filame Group manufactures precision components for a wide range of industries. Discover the main sectors we serve:

We also serve many other sectors. For more details on all of our industry services, visit our Industries & customers page, or contact us for any custom requests.

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Questions & Answers

01 What is the wire thickness range for Filame's wire forms ?
Filame manufactures wire forms with wire thicknesses ranging from 0.1 mm to 10 mm, offering precision for both fine and heavy-duty applications.
02 What technologies are used for wire forming ?
We use advanced CNC 2D and 3D wire forming machines that allow for complex multi-axis bending and high-speed production with consistent precision.
03 What materials can be used for custom wire forms ?
We work with a wide range of materials, including spring steel, stainless steel, and high-performance alloys like Inconel.
04 Which industries do you serve with wire forms ?
Our wire forms are used across the automotive, medical, aerospace, and mechanical engineering sectors.
05 Does Filame provide finishing treatments for wire forms ?
Yes, we offer a complete range of finishes, including zinc plating, epoxy coating, cataphoresis, and passivation, to ensure corrosion resistance and durability.
06 Can Filame handle both prototypes and large-scale series ?
Absolutely. We are equipped to produce everything from single prototypes to medium and large series of several million parts.
07 How does Filame ensure the quality and compliance of its products ?
Filame is ISO 9001 certified and operates in accordance with IATF 16949 requirements. We utilize advanced automated optical inspection (AOI) systems for 100% dimensional compliance and routinely provide full EN 10204 3.1 material certifications and PPAP Level 3 documentation.
08 Can Filame assist in the engineering, design, and prototyping phase ?
Yes. Our in-house engineering design studio collaborates directly with your R&D teams to co-design progressive dies and optimize part geometries for cost-efficient mass production. We also utilize advanced 3D printing to quickly manufacture prototypes, assembly jigs, and custom verification fixtures.
09 Which industries does Filame primarily manufacture components for ?
We manufacture high-precision components for demanding sectors worldwide, including the Automotive, Aerospace, Medical & Pharmaceutical, Defense, Nuclear, Civil Engineering, Construction, and Locksmith industries.
10 What manufacturing machinery does Filame utilize for production ?
Our state-of-the-art Nivelles facility features high-speed automatic mechanical presses (with multi-step progressive tooling), stand-alone mechanical presses, hydraulic presses, Bihler multi-slide machines, CNC 2D/3D wire formers, laser-cutting/punching machines, and automated welding robots.
11 What are Filame's shipping capabilities and delivery times across Europe ?
Headquartered in Nivelles, Belgium, at the geographic heart of Europe, Filame provides robust logistics with rapid shipping across all major European countries—including Germany, France, the Netherlands, Luxembourg, and beyond—with transit times typically between 24 and 48 hours once production is completed.
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